Ametek CTS 3.0 Bedienungsanleitung

Compliance Test System User Manual CTS 3.0 Contact Information Telephone: 800 733 5427 (toll free in North America) 858 450 0085 (di

Compliance Test System 3.0 User Manual 6 6. Flicker Testing ...

Compliance Test System 3.0 User Manual 96 7.6 Test Options The operator may select one or more of the following options before starting the test

User Manual Compliance Test System 3.0 97 7.8 Report Format- 411 Test Files The IEC 61000-4-11 test module produces a test report when the Print

Compliance Test System 3.0 User Manual 98 8. IEC 61000-4-13 Harmonics and Interharmonics Immunity Test 8.1 About this Chapter The IEC413 option

User Manual Compliance Test System 3.0 99 8.2 Tab Controls The IEC 1000-4-13 Harmonics and Interharmonics test offers range of sub-tests and use

Compliance Test System 3.0 User Manual 100 Parameter Description distortion pre-test and displays the result in the Voltage THD Tab. Source Regul

User Manual Compliance Test System 3.0 101 8.4 Test Sequence The IEC 61000-4-13 standard specifies the following test flow diagram. Start - Clas

Compliance Test System 3.0 User Manual 102 Start - Class 3Determine appropriate testconfigurationPerform 8.2.1 Test"Harmonic combination&quo

User Manual Compliance Test System 3.0 103 The IEC 61000-4-13 test suite consists of five types of tests: Test type Description Flat top Curve Si

Compliance Test System 3.0 User Manual 104 Test Type Parameter Minimum Maximum Sweep Frequency Dwell 300 3600 Interharmonics Dwell 5 600 Pause 1

User Manual Compliance Test System 3.0 105 8.6 Measurements The following measurements are performed during the IEC 1000-4-13 test run. 8.6.1 V

User Manual Compliance Test System 3.0 7 12. IEC 61000-4-28 Frequency Variations Immunity Testing ...

Compliance Test System 3.0 User Manual 106 9. IEC 61000-4-14 Voltage Fluctuations Immunity Testing 9.1 About This Chapter This chapters covers

User Manual Compliance Test System 3.0 107 9.2 Test Setup The following parameters and controls are available for executing the IEC 61000-4-14 t

Compliance Test System 3.0 User Manual 108 9.4 Test Sequence The test sequence implemented by this test consists of a series of voltage fluctuat

User Manual Compliance Test System 3.0 109 The user may create as many test files as desired using the data entry grid. Changes made can be save

Compliance Test System 3.0 User Manual 110 9.6 Voltage Fluctuation The IEC 61000-4-14 test standard specifies a specific voltage fluctuation met

User Manual Compliance Test System 3.0 111 9.7 Test Execution The selected test mode can be started by pulling down the Run menu and selecting A

Compliance Test System 3.0 User Manual 112 direct output to a printer, output to a text file or generation of an MS Word report. The desired repo

User Manual Compliance Test System 3.0 113 10. IEC 61000-4-17 DC Ripple Immunity Testing 10.1 About This Chapter This chapters covers testing a

Compliance Test System 3.0 User Manual 114 10.2 Test Setup The following parameters and controls are available for executing the IEC 61000-4-17

User Manual Compliance Test System 3.0 115 10.4 Waveform Display The DC output waveform is acquired at regular intervals during the test and can

Compliance Test System 3.0 User Manual 8 List of Tables Table 1-1: CTS AC Source Models ...

Compliance Test System 3.0 User Manual 116 10.6 User Observations The CIGUI32 or CIGuiSII provides a data entry window for the operator. Observ

User Manual Compliance Test System 3.0 117 11. IEC 61000-4-27p Voltage Unbalance Immunity Testing 11.1 About This Chapter This chapters covers

Compliance Test System 3.0 User Manual 118 11.2 Test Setup The required IEC 61000-4-27 test parameters must be entered in the test data entry gr

User Manual Compliance Test System 3.0 119 Class 1 Applies to protected supplies with compatibility levels lower than public network levels. It r

Compliance Test System 3.0 User Manual 120 11.4 Test Levels The test sequence implemented by this test consists of a series of voltage and phase

User Manual Compliance Test System 3.0 121 11.7 Source Regulation The voltage regulation of the AC Source is always verified. The voltage regula

Compliance Test System 3.0 User Manual 122 menu for details. The IEC 61000-4-27 report generator supports direct printer output or output to a MS

User Manual Compliance Test System 3.0 123 12. IEC 61000-4-28 Frequency Variations Immunity Testing 12.1 About This Chapter This chapters cover

Compliance Test System 3.0 User Manual 124 12.2 Test Setup The following parameters and controls are available for executing the IEC 61000-4-28

User Manual Compliance Test System 3.0 125 12.3 Test Sequence The test sequence implemented by this test consists of a series of frequency varia

User Manual Compliance Test System 3.0 9 List of Figures Figure 3-1: EUT Connection distance and wire gauge. ...

Compliance Test System 3.0 User Manual 126 12.4 Test Levels In Annex B of the draft standard, the EUT operating environment classifications are

User Manual Compliance Test System 3.0 127 a) Normal performance within limits specified by the manufacturer, requestor or purchaser b) Tempo

Compliance Test System 3.0 User Manual 128 13. IEC 61000-4-29p DC Dips and Interruptions Immunity Test (Pre-compliance) The IEC 61000-4-29 imple

User Manual Compliance Test System 3.0 129 13.1 Test Setup The following parameters and controls are available for executing the IEC 61000-4-29

Compliance Test System 3.0 User Manual 130 Field / Control Description Either one or both sequences can be selected for execution. Output Select

User Manual Compliance Test System 3.0 131 For PC's using European Windows Settings (comma as decimal separator), use the following files:

Compliance Test System 3.0 User Manual 132 As a general rule, the test result is positive if the equipment shows its immunity, for the duration o

User Manual Compliance Test System 3.0 133 13.8 Source Requirements The IEC 61000-4-29 imposes certain requirements on the DC test generator use

Compliance Test System 3.0 User Manual 134 14. Customizing IEC 61000-4 Test Parameters 14.1 About This Chapter This chapters covers describes h

User Manual Compliance Test System 3.0 135 User Prompts Some EUT's will require resetting and readjustment when the power dips or is interru

Compliance Test System 3.0 User Manual 10 1. Introduction 1.1 Manual Organization This manual describes the operation of the California Instrum

Compliance Test System 3.0 User Manual 136 14.3 Sample File IEC411.411 The CIGUI32 program supports two different implementations of the IEC 610

User Manual Compliance Test System 3.0 137 14.4 Sample File IEC413.413 Following is a listing of the default IEC411.413 file shipped with the CI

User Manual Compliance Test System Revision E 138 15. Specifications 15.1 About This Chapter This chapters provides the technical specifi

User Manual Compliance Test System 3.0 139 Measurement Specification Unit Power Range PACS-1 / PACS-3 0.1 - 12,500 W/ph Range PACS-3-75 0.1

Compliance Test System 3.0 User Manual 140 15.3 PACS Specification The PACS unit creates the mechanical and electrical interface between the AC

User Manual Compliance Test System 3.0 141 Frequency may not be 50Hz depending on power source used and application. 15.4 Environmental Parame

Compliance Test System 3.0 User Manual 142 15.6 Flicker Reference Impedance Flicker measurements require the use of a reference impedance accord

User Manual Compliance Test System 3.0 143 15.6.1 Single Phase Reference Impedance The CTS systems based on the ix Series use a programmable out

Compliance Test System 3.0 User Manual 144 16. Configuration Options 16.1 About this Chapter The CTS 3.0 software allows many parameters and op

User Manual Compliance Test System 3.0 145 16.2.1 Calibration and Configuration Data The following calibration and configuration data is availab

User Manual Compliance Test System 3.0 11 Chapter 15 provides the technical specifications for the Power Analysis and Conditioning System (PACS)

Compliance Test System 3.0 User Manual 146 Field Description Impedance These fields set the flicker reference impedance values when using an iX S

User Manual Compliance Test System 3.0 147 17. Calibration 17.1 About This Chapter This chapter covers two basic functions: System calibration

Compliance Test System 3.0 User Manual 148 17.3 Install A/D Card in PC The PACS must be calibrated with the A/D PCI card that was supplied wi

User Manual Compliance Test System 3.0 149 17.5 Configuration Procedure 1. Start the Calibration module located in the Compliance Test System P

Compliance Test System 3.0 User Manual 150 Figure 17-2: Single Phase Calibration Setup

User Manual Compliance Test System 3.0 151 Figure 17-3: Three Phase Calibration Setup

Compliance Test System 3.0 User Manual 152 17.6 Installing New CTS 3.0 Calibration Data If you have send in the CTS 3.0 system for calibration a

User Manual Compliance Test System 3.0 153 18. Principle Of Operation 18.1 General The Compliance Test System is a power measurement and power

Compliance Test System 3.0 User Manual 154 CAUTION VOLTAGES UP TO 480 VAC AND 650 VDC MAY BE PRESENT IN CERTAIN SECTIONS OF THE COMPANION P

User Manual Compliance Test System 3.0 155 19. Service 19.1 Cleaning The exterior of the power source or the PACS unit may be cleaned with a cl

Compliance Test System 3.0 User Manual 12 1.2.1 AC Source Models The CTS system is supplied with different programmable AC power sources dependi

Compliance Test System 3.0 User Manual 156 19.3.2 Power Source Shuts Down CONDITION POSSIBLE CAUSE, REMEDY The power source shuts down when the

User Manual Compliance Test System 3.0 157 Figure 19-1: Location of AC Sensor Assy. 5004-700 in PACS-x

Compliance Test System 3.0 User Manual 158 19.4 Advanced Troubleshooting If it is suspected that the AC sensor circuit board inside the PACS uni

User Manual Compliance Test System 3.0 159 19.4.5 Power-On Troubleshooting - Voltage Sense 1. Connect the DMM common to TP1. 2. Connect the

Compliance Test System 3.0 User Manual 160 Index 2 24 x Dmax Test ... 86 A A/D card ...

User Manual Compliance Test System 3.0 161 I I/O address... 58 IEC ...

Compliance Test System 3.0 User Manual 162 status ... 40 T Temperature operating,st

User Manual Compliance Test System 3.0 13 1.2.2 PACS Unit The Power Analysis and Conditioning System provides the required electrical and mechan

Compliance Test System 3.0 User Manual 14 1.2.3 PC Based Data Acquisition System (updated for new PCI data acquisition) All measurements require

User Manual Compliance Test System 3.0 15 Note on Interface conflicts: If the CIGUI32 or CIGuiSII program is set up to use the same serial or IEE

Compliance Test System 3.0 User Manual 16 2. IEC Testing 2.1 About This Chapter This chapter provides some background information on the variou

User Manual Compliance Test System 3.0 17 2.2.1 Why do you have to test? In general, these IEC directives do not have the legal force of law. Ho

Compliance Test System 3.0 User Manual 18 Pass/Fail criteria under the new standard are as follows: The average value for the individual harmonic

User Manual Compliance Test System 3.0 19 basis for the limit calculation of Class-D (Class-C). Thus, a “rated power” of 150 Watt for example, wi

Compliance Test System 3.0 User Manual 20 2.4 The IEC 61000-3-2 Ed 2.2:2004 Standard This section covers the 2004 standard which incorporates am

User Manual Compliance Test System 3.0 21 2.4.1 Test Classes The standard divides products to be tested in to four classes, A, B, C and D. Each

Compliance Test System 3.0 User Manual 22 minimum test time required is 2.5 minutes or 150 seconds, this means the current harmonics can be as hi

User Manual Compliance Test System 3.0 23 2.5 The IEC 61000-3-2 Ed 3.0:2005 Standard The newer standard allows Class A test to exceed 150% limit

Compliance Test System 3.0 User Manual 24 party reference impedance networks with the CTS system as the combined AC source and network impedance

User Manual Compliance Test System 3.0 25 California Instruments‟ CTS system supports IEC 61000-4-11 testing using an iX Series AC power source.

Compliance Test System 3.0 User Manual 26 2.12 IEC 61000-4-28 Voltage Frequency Variations The CTS system supports full compliance IEC 61000-4-2

User Manual Compliance Test System 3.0 27 2.14 References Additional information on IEC norms and requirements may be obtained from the followi

Compliance Test System 3.0 User Manual 28 3. System Installation 3.1 About This Chapter This chapter provides information on system installatio

User Manual Compliance Test System 3.0 29 3.3 PC Requirements The CTS system requires a PC to operate. The included CTS 3.0 software must be ins

Compliance Test System 3.0 User Manual 30 3.4 PACS Unit The PACS measurement module can be operated on either 115V or 230 V. It requires less t

User Manual Compliance Test System 3.0 31 Caution: Be sure to replace the small rear top cover on the PACS unit after the wiring has been ins

Compliance Test System 3.0 User Manual 32 Figure 3-2: Functional Test Setup

User Manual Compliance Test System 3.0 33 Figure 3-3: Single-phase configuration 5001iX-CTS

Compliance Test System 3.0 User Manual 34 Figure 3-4: Single-phase configuration 1251RP-CTS RS232 or IEEE-488

User Manual Compliance Test System 3.0 35 Figure 3-5: Power Connections for PACS-1 for a single-phase CTS.

Compliance Test System 3.0 User Manual 36 Figure 3-6: Three-phase configuration 15003iX-CTS RS232

User Manual Compliance Test System 3.0 37 Figure 3-7: Power Connections for PACS-3 in a three-phase CTS.

Compliance Test System 3.0 User Manual 38 3.6 Front Panel Connections and Controls The front panel incorporates three functional areas: Output

User Manual Compliance Test System 3.0 39 1 2S1NO 1 2S1NO Figure 3-8: Switch Settings for Remote Impedance Control (Factory Default) Figure 3-9:

Compliance Test System 3.0 User Manual 40 Figure 3-10: Front and Rear Panel Views of the PACS-1 Module.

User Manual Compliance Test System 3.0 41 Figure 3-11: Front and Rear Panel Views of the PACS-3 Module.

Compliance Test System 3.0 User Manual 42 3.7 Rear Panel Connections and Controls The rear panel incorporates three functional areas PACS AC i

User Manual Compliance Test System 3.0 43 3.8 Data Acquisition Card Installation - PCI Card Version All measurements in the CTS System are perfo

Compliance Test System 3.0 User Manual 44 3.8.2 Installing the PCI Card Driver Software Insert the National Instruments NI-DAQ distribution or

User Manual Compliance Test System 3.0 45 3.8.3 Installing the PCI A/D Card Following the procedure outlined below to install the PCI card in th

i About AMETEK AMETEK Programmable Power, Inc., a Division of AMETEK, Inc., is a global leader in the design and manufacture of precision, programm

Compliance Test System 3.0 User Manual 46 3.8.4 Testing the Exacq Technologies PCI card (CI401PCI, CI403PCI) Note: If the CTS system was supplie

User Manual Compliance Test System 3.0 47 The new data acquisition card will appear as a node in the LocalSystem | Hardware | Exacq | PCI/PXI bra

Compliance Test System 3.0 User Manual 48 You are now ready to verify that the A/D card functions properly in your PC. To do so, select the “Test

User Manual Compliance Test System 3.0 49 You may now apply a load to the CTS. Typically, this will be the 230 Volt – 50 Hz supply voltage that i

Compliance Test System 3.0 User Manual 50 Of course, you may also use the oscilloscope function of the Exacq Bench to display the time domain sig

User Manual Compliance Test System 3.0 51 3.8.5 Testing the National Instruments PCI Card E-Series DAQ Board CTS 3.0 must be installed first bef

Compliance Test System 3.0 User Manual 52 Select “Self-Test” and you should get the pop-up message below. You can run “Test Panels…” to do a fu

User Manual Compliance Test System 3.0 53 3.9 Data Acquisition Card Installation – Legacy ISA Card Version The ISA A/D card is no longer support

Compliance Test System 3.0 User Manual 54 JP11JP131 1Address DIP Normal Mode(Factory Setting)Diff. ModeJP11JP111144 Pin 19 = DACPin 19 = Groun

User Manual Compliance Test System 3.0 55 Jumper JP13 affects the purpose of pin 19 on the 37-pin connector that interfaces to the PACS unit. Fo

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Compliance Test System 3.0 User Manual 56 If you need to change the factory default I/O address to a different value to avoid conflicts with othe

User Manual Compliance Test System 3.0 57 3.9.3 Installing the ISA A/D Card After you have configured the jumpers and the DIP switch on the A/D

Compliance Test System 3.0 User Manual 58 3.10 CTS 3.0 Software Installation Once the card drivers have been installed, the CTS 3.0 software can

User Manual Compliance Test System 3.0 59 11. Once completed, you can remove the CD-ROM. You may have to reboot the computer after the software

Compliance Test System 3.0 User Manual 60 3. Click on the Programs Tab on the right and select Windows 32 bit. 4. Click on the Install button a

User Manual Compliance Test System 3.0 61 3.12 Upgrading from a CTS 1.X or CTS 2.0 System If you are upgrading from a prior version of the CTS s

Compliance Test System 3.0 User Manual 62 Note: The CTS 3.0 system has the added capability of calibrating out any DC component on the input cha

User Manual Compliance Test System 3.0 63 4. Program Menus 4.1 About this Chapter This chapter provides an overview of the CTS 3.0 program menu

Compliance Test System 3.0 User Manual 64 SUB MENU DESCRIPTION Save Test Setup Saves only the setup information in effect. The setup file name d

User Manual Compliance Test System 3.0 65 4.5 View Menu The View menu offers the following sub-menu choices. SUB MENU DESCRIPTION Test Setup Bri

iii Important Safety Instructions Before applying power to the system, verify that your product is configured properly for your particular applicat

Compliance Test System 3.0 User Manual 66 SUB MENU DESCRIPTION Recall Size Amount of acquisition buffers or windows to be loaded from disk to mem

User Manual Compliance Test System 3.0 67 5. Harmonics Testing 5.1 About This Chapter This chapters covers testing a device for compliance with

Compliance Test System 3.0 User Manual 68 5.3.1 Class D Special Current Waveshape If you elected to test to the IEC 61000-3-2:1998 standard, a u

User Manual Compliance Test System 3.0 69 BalancedThree PhaseEquipment?PortablePowerTool?LightingEquipment?P<600W& specialwaveshapeCLASS B

Compliance Test System 3.0 User Manual 70 5.4 Stationary or Transitory Harmonics Test The older IEC 61000-3-2:1998 standard distinguished betwee

User Manual Compliance Test System 3.0 71 5.5 Running a Harmonics Test Starting the CTS 3.0 main program brings up the test setup screen. This C

Compliance Test System 3.0 User Manual 72 Note: If both the CTS 3.0 program and the CIGui32 or CIGuiSII are configured to use the same Com port

User Manual Compliance Test System 3.0 73 5.6 Additional Setup Parameters for Harmonics If this is first time using the CTS 3.0 system, it may b

Compliance Test System 3.0 User Manual 74 Setting Description IEEE-488 control This selection requires the presence of a National Instruments IEE

User Manual Compliance Test System 3.0 75 5.7 Main Harmonics Test Window Operation Upon closing the Main setup window, the harmonics test window

iv Product Family: CTS 3.0 Warranty Period: One Year WARRANTY TERMS AMETEK Programmable Power, Inc. (“AMETEK”), provides this written warranty cover

Compliance Test System 3.0 User Manual 76 Field / Control Location Description source. If no AC source control option is selected, the operator

User Manual Compliance Test System 3.0 77 Field / Control Location Description Start Time Bottom Left This field always shows the start time of t

Compliance Test System 3.0 User Manual 78 5.7.2 Selecting the Test Period The test period should be set appropriately for the test mode selected

User Manual Compliance Test System 3.0 79 5.8.3 Aborting a Test Tests in progress can be aborted at any time by clicking on the Stop button. Abo

Compliance Test System 3.0 User Manual 80 2. Select the test you want to replay by clicking on its row. If data for this test was stored and is

User Manual Compliance Test System 3.0 81 Menu Item Description Every failed/distorted Window Only acquisition windows with one or more failures

Compliance Test System 3.0 User Manual 82 6. Flicker Testing 6.1 About This Chapter This chapter covers testing a device for compliance with th

User Manual Compliance Test System 3.0 83 Mode Description after a power supply interruption. NOTE: The cycling frequency will be further limited

Compliance Test System 3.0 User Manual 84 6.4 Running a Flicker Test Running a flicker test is similar to running a harmonics test. Launch CTS

User Manual Compliance Test System 3.0 85 Field / Control Location Description Power button Upper left corner Click on Power to toggle the powe

User Manual Compliance Test System 3.0 5 Table of Contents 1. Introduction ...

Compliance Test System 3.0 User Manual 86 Field / Control Location Description 100 %. Voltage - rms (Ut) Center panel Displays the Root Mean Squa

User Manual Compliance Test System 3.0 87 Field / Control Location Description panel value can be set from 0.5 minutes (30 seconds) to 1440 minut

Compliance Test System 3.0 User Manual 88 6.4.5 Running the Flicker Test Before starting a test, make sure all user fields are set correctly. Ch

User Manual Compliance Test System 3.0 89 3. From the File menu, select the Open Data File entry, This brings up the standard file open dialog

Compliance Test System 3.0 User Manual 90 6.6.3 Flicker Replay Options Data replay capability is an important diagnostic feature of the CTS 3.0

User Manual Compliance Test System 3.0 91 7. IEC 61000-4-11 Voltage Dips and Variations Immunity Testing 7.1 About This Chapter This chapters c

Compliance Test System 3.0 User Manual 92 7.4 Specifying Test Sequences for Dips and Variations Figure 7-1: IEC 61000-4-11 Test Window

User Manual Compliance Test System 3.0 93 The IEC 61000-4-11 test suite consists of two types of tests: Dips and Interruptions Simulates short i

Compliance Test System 3.0 User Manual 94 Note that the generic IEC 61000-4-11 specifications are based on common types of AC line disturbances f

User Manual Compliance Test System 3.0 95 7.5 Test Setup The following parameters and controls are available for executing the IEC 61000-4-11 te